Technology in general

The Grafico Printing Works was awarded the “Quality assured by Heidelberg” certificate on 7 November 2013. This logotype is awarded by Heidelberg for use to selected customers on the basis of their achieved printing production quality in the Comprehensive Colour Management Programme – External Quality Manager. The right to use the “Quality assured by Heidelberg” is awarded for an indeterminate period. Certificate here

From 1 May 2011, we on standard basis print in 200 lpi. for you - here here

Technology ALUSTAR®    here

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Five-colour machine KOMORI LITHRONE GL-540HC H-UV

The purchase of this machine was co-funded from EU funds.

  • Configuration of the machine is designated for operation with technology Komori H-UV (the application of highly reactive inks and sprays)
  • Format 720 x 1030 mm
  • Print speed 16,500 turns/h
  • Printed materials of 0.06-1mm in thickness
  • Spray system of the chamber squeegee in the spray unit (screen cylinder APEX M with a layer of about 3g of varnish per 1 m2, screen APEX XL with a layer of about 5g of varnish per 1 m2)
  • Integrated spectrophometric measurement of the full range - PDC-SX
  • KID Komori Info Service Display – wall LCD monitor in the form of a printing sheet
  • Accessories for synthetic materials printing
  • The machine is certified according to regulation ISO 12647-2:2004/Amd1
 

FoilStar

The purchase of this machine was co-funded from EU funds.

  • Maximal width of application of the foil to the sheet is 1,010 mm
  • Possible simultaneous application of up to 6 different rolls with minimum width of 80 mm
  • Maximum length of the foil is 16,000 m
  • Speed (depending on design and material) of up to 15,000 sheets/hour
  • The machine is fully mechanically integrated into the machine Speedmaster Heidelberg CX102-6+LX2
  • Operating control from the control panel of Speedmaster Heidelberg CX102-6+LX2
  • The module can be fully disconnected and therefore the print unit to which FoilStar is connected can be used for usual printing too
 

Six-colour HEIDELBERG SPEEDMASTER CX 102-6+LX2 press

The purchase of this machine was co-funded from EU funds.

  • format 720 x 1020 mm
  • print speed 16500 turns/h
  • hickness of printed materials 0.03 - 1 mm
  • chamber spatula varnishing system in the varnishing unit (raster roller 120L/cm with a varnish layer of about 1 g 2.5 g/m2)
  • integrated spectrophotometer measurement of the entire scale Axis Control
  • Wallscreen – wall-mounted LCD screen in the format of a printed shee
  • The machine is ISO 12647-2:2004/ Amd1 certified
 

Five-colour HEIDELBERG SPEEDMASTER XL 75-5+LX2-C press

The purchase of this machine was co-funded from EU funds.

  • format 530 x 750 mm
  • print speed 15,000 revolutions per hour
  • thickness of printed materials 0.03 - 0.8 mm
  • chamber spatula varnishing system in the varnishing unit (raster roller 120L/cm with a layer of approximately 1g of varnish per m2, raster roll 80 L/cm with a layer of approximately 2.5g of varnish per m2)
  • Axis Control integrated spectrophotometer measurement of the entire scale
  • Wallscreen – wall-mounted LCD screen in the format of a printed sheet
  • The machine is ISO 12647-2:2004/ Amd1 certified

Two-colour HEIDELBERG PRINTMASTER PM 74-2 press

The purchase of this machine was co-funded from EU funds.

  • pallet loader
  • format 530 x 740 mm
  • print speed 13,000 revolutions per hour
  • Paper weight 70 - 400g
  • perfect monochromatic single-pass printing - SW
  • Spectrophotometric measurement IntelliTrax
  • Segmented colour boxes

Two-colour HEIDELBERG GTO 52 press

  • format B3
  • Paper weight 70 - 300g

STAHLFOLDER TH 82 fully automated folding station

The purchase of this machine was co-funded from EU funds.

  • pallet feeder
  • Maximum input format 820 x 1,200 mm
  • maximum folding capacity 50,000 folds/hour
  • maximum number of fold plates on folding stations 4 + 4 + 2
  • mobile cross-fold
  • unloader of standing piles with pressing and marking
  • minimum length of guard 6.8cm

STAHLFOLDER K H 82 fully automated folding station

The purchase of this machine was co-funded from EU funds.

  • pallet feeder
  • Maximum input format 820 x 1,200 mm
  • maximum folding capacity 50,000 folds/hour
  • maximum number of fold plates on folding stations 6 + 1 + 1 + 1
  • mobile cross-fold
  • unloader of standing piles with pressing and marking

HEIDELBERG-STAHLFOLDER folding station

  • cross fold enabled
  • perforation
  • slitting
  • up to format B2

V1 STAHL/BREHMER model ST350 gathering and wire stitching machine for binding

The purchase of this machine was co-funded from EU funds.

  • maximum format 475 x 320 mm
  • minimum format 72 x 64mm
  • maximum mechanical capacity 12,000 measures/hour
  • 6 file feeders + cover feeder
  • sequence feeder monitoring, buckle monitoring, triple cutter with smoothing turnout and waste chute
  • Heidelberg CHM cross discharger
  • optional stitching in double-production

THEISEN&BONITZ SPRINT B314VP + 303QSM gathering machine

  • 14 stations
  • binding V 1, ears
  • format A3+
  • gathering of flat sheets
  • min. crop folded 85x80mm
  • mach. mechanical capacity 3,100 cycles per hour

Fully automatic gluing line V2 KOLBUS

The acquisition of this machine was co-financed from EU funds.

  • mechanical speed 7,000 t/hour
  • minimum dimensions of final brochure 100x100mm (height x width)
  • maximum dimensions of final brochure 420x305m (height x width)
  • spine thickness from 1.5 mm to 60 mm
  • possibility to deploy V2 EVA (roller system), V2 PUR (NORDSON nozzle) and binding with gauze application

V2 KOLBUS - ZU 805 gathering machine

  • 12 stations with manual feed option
  • folder detection system (picture, text, bar codes) for 12 stations
  • automatic thickness control
  • automatic discard of bad or incompletely gathered products

V2 KOLBUS - Perfect binder KM 600

  • 21 pockets
  • Co-pilot system
  • automatic change of format and setting of cover index for the book block, automatic adjustment of binding at the spine and sides
  • envelope loader with option to set displacement of envelope
  • sealing station with automatic reel and trimmer for lengthwise and crosswise cutting, suitable for processing spine gauze tape and gauze
  • station for 4-fold grooving (round tool)
  • equipment for processing inserted flaps

V2 KOLBUS - Three Knife Trimmer HD 143.P

  • fully automatic format setting (the operators get step-by-step adjustment guidance)
  • format memory
  • block transport using quick clamping devices
  • soft setting via the +/- buttons also during production
  • (silicon) application system

POLAR 115 XT high-speed cutter

The purchase of this machine was co-funded from EU funds.

  • length of cut 115 cm
  • Compucut – connection to cutting programme software
  • 2 pcs POLAR LW-1000-4 paper pile lift
  • POLAR RA-4 paper turner
  • Busch pallet turner with air nozzle, shake down and alignment, SE model
  • Perfecta BA 3N palletizer

POLAR 115 XT pro

The purchase of this machine was co-funded from EU funds.

  • length of cut 115 cm
  • Compucut – connection to cutting programme software
  • 1 pcs POLAR LW-1000-4 paper pile lift
  • POLAR RA-4 paper turner
  • TR-1-ER 90-4

Automatic gold-plater and die-cutter BOBST SP 104 BM

The acquisition of this machine was co-financed from EU funds.

  • maximum dimensions 1,040 x 740mm
  • maximum gold-plating and die-cutting output 7,500 sheets/hour
  • processed material 80 - 2,000g/m2
  • maximum corrugated board thickness 4 mm
  • option to reel-off up to 6 separate reels of minimum width 25 mm
  • computer controlled optimisation of foil reel speed
  • zonal heating of hammer
  • full fledged die-cutting and peeling is possible on the machine

BOBST NOVACUT 106E Autoplaten automated cut press

The purchase of this machine was co-funded from EU funds.

  • cutting format 1,060 x 740 mm
  • min. format 35cm
  • cutting speed 8,000 sheets/hour
  • processed material 80 - 2,000g/m2 (corrugated fibreboard up to thickness of 4 mm)
  • Centerline equipment enabling rapid change of orders
  • press feeder with referential stop - necessary for quality feeding of backed sheets

KAMA ProCut 74 automatic cutter

  • cutting format up to 720 x 580 mm
  • cutting speed 5000 sheets/hour
  • Hot-Foil gilding module
  • processed material 100 – 1500g per sq. m
  • max. thickness for corrugated cardboard 1.8mm
  • min. format 210 x 279mm
  • application of thermal impression of 2 different colour films in one pass

BOBST EXPERTFOLD 110 folder-gluer

The acquisition of this machine was co-financed from EU funds.

  • processed cut-off width 35 - 1,100 mm
  • maximum thickness of processed material 12mm
  • machine speed up to 450m/minute
  • equipment for 1b, 2b (CD covers), 3b, 4b to 6 point binding
  • gluing using 6 nozzles with option of increase to 8 nozzles
  • quality inspection - Pharma bar code scanner
  • high-performance flip device for discharge of defective boxes
  • module for in-line Braille application with a minimum output of 90 thousand boxes/hour
  • plasma for reduction of surface tension with 3 nozzles and option of increase to 8 nozzles
  • equipment for gluing small boxes
  • Kit for gluing corrugated board containers

Easy Gluer 100 kit gluer

The purchase of this machine was co-funded from EU funds.

  • maximum cut width 1,000 mm
  • Lined chipboard up to 600g and microwave chipboards
  • machine speed up to 300m/min
  • 3b gluing equipment
  • 4 nozzles
  • fitted with balance module and box slitting module
  • mini box gluing option (minimum input format 87 mm)
  • file and CD pack gluing option
  • HHS quality assessment
  • in-operation defective box separator
  • adhesive layer monitoring
  • PLASMA application equipment

KOMFI Sagitta 76 laminator

The purchase of this machine was co-funded from EU funds.

  • maximum machine speed 50 m/min
  • loading off and on pallets
  • minimum sheet size 30 x 22 cm
  • maximum sheet size 76 x 112 cm
  • scope of sheet weights 115 - 600 g/m2
  • automatic control of sheet overlap
  • OPP, PET, Nylon lamination foils
  • range of surface density 115 – 350g (only up to 0.8mm thickness)

STOCK semi-automatic backer

The purchase of this machine was co-funded from EU funds.

  • modular design ready for expansion to full automation
  • guaranteed precision of gluing +/- 1.5 mm
  • minimum sheet size 500 x 300 cm
  • maximum sheet size 1,640 x 1,250 cm
  • minimum weight of the backing paper 350 g
  • maximum width of the backing paper 7 mm corrugated fibreboard
  • sticker weight 135 - 400 g/m
  • machine features 5-metre pressure belt for perfect adhesion of the sticker and removal of air bubbles
  • base carton from 350g (min. thickness 0.6mm)

POLAR 78 ES cutters

  • crop length 78cm
  • working depth 78cm
  • POLAR LW-1000-4 paper pile lift
  • knock-up device

HEIDELBERG HCA-S - automatic cutter - cut up to B2+

  • cutting format up to 54 x 72cm
  • cutting speed up to 2500 sheets per hour
  • Processed material 80 – 400g
  • Quick change of perforation preparation and pre-bending without molds
  • Qptional application of blind finishing.

B1 semi-automatic THOMSON with hot stamping option

  • cutting format up to 72 x 102cm
  • cardboard cutting up to 3mm in thickness
  • Optional cutting-out of covers of finished books
  • Optional application of blind finishing and thermal impression of finished plates V8
  • Application of thermal impression of 2 different colour films in one pass
  • cutting speed according to pattern up to 1,000pc per hour

HEIDELBERG - automatic cutter - cut up to A3+

  • Range of operating area 32x44cm
  • cutting speed up to 2000 sheets per hour
  • optional application of thermal impression
  • processed material 60 – 500g